Big tooling.
Machined right.
Om Sai Tools and Technologies machines press tools, dies, moulds and patterns on four bridge-type machining centres. Tables to 4200 x 2200 mm, loads to 18 tonnes, accuracy to 10 microns, running 24 hours a day.
Door outer panel press tool, machined in house
The certified scope is manufacturing and supply of precision machining components and toolings for automotive and non automotive industries. The certificate covers our quality management system, not any single part we machine. Certificate 26DQQS29, issued by ROHS Certification Pvt. Ltd. and subject to surveillance audits.
End to end machining for patterns, dies and moulds
You send the design data. We write the toolpaths, cut the tooling and hand it back finished. We machine for automotive and non automotive industries, which is the scope named on our ISO 9001:2015 certificate. Founded in 2023, we run a 15 person shop in Pimpri Chinchwad built around large bridge-type machining centres, so jobs that will not fit a standard VMC still fit here.
What we machine
Press tools
Sheet metal press tools machined complete, from the die base to the inserts.
Dies
Gravity, low pressure and pressure die casting dies, cut from your cavity data.
Moulds
Customised moulds for high pressure die casting, and plastic moulds.
Patterns
Pattern tooling machined end to end on the same bridge-type centres.
Four machining centres
Three of the four are bridge-type, which is what lets us take a 4.2 metre die on the table in one setting.
| Specification | Unit | AweaSP-2016 | SigmaSDV-4224-H | FeelerFV 1000 | HisionDB28L40 |
|---|---|---|---|---|---|
| Table | |||||
| Table size | mm | 2300 × 1500 | 4200 × 2200 | 1000 × 600 | 4200 × 2200 |
| Max table load | kg | 6000 | 17000 | 1300 | 18000 |
| Travels | |||||
| X travel | mm | 2100 | 4200 | 1100 | 4200 |
| Y travel | mm | 1600 | 2500 | 650 | 2800 |
| Z travel | mm | 750 | 1200 | 650 | 1300 |
| Spindle and control | |||||
| Spindle speed | rpm | 8000 | 6000 | 6000 | 6000 |
| Controller | Fanuc 18iMB | Fanuc 18iMB | Fanuc 0i MF | Mitsubishi M80 V | |
| Accuracy | |||||
| Positioning accuracy | micron | 20 | 30 | 10 | 20 |
AweaSP-2016
- Table size
- 2300 × 1500 mm
- Travels X / Y / Z
- 2100 / 1600 / 750 mm
- Max table load
- 6000 kg
- Spindle speed
- 8000 rpm
- Controller
- Fanuc 18iMB
- Accuracy
- 20 micron
SigmaSDV-4224-H
- Table size
- 4200 × 2200 mm
- Travels X / Y / Z
- 4200 / 2500 / 1200 mm
- Max table load
- 17000 kg
- Spindle speed
- 6000 rpm
- Controller
- Fanuc 18iMB
- Accuracy
- 30 micron
FeelerFV 1000
- Table size
- 1000 × 600 mm
- Travels X / Y / Z
- 1100 / 650 / 650 mm
- Max table load
- 1300 kg
- Spindle speed
- 6000 rpm
- Controller
- Fanuc 0i MF
- Accuracy
- 10 micron
HisionDB28L40
- Table size
- 4200 × 2200 mm
- Travels X / Y / Z
- 4200 / 2800 / 1300 mm
- Max table load
- 18000 kg
- Spindle speed
- 6000 rpm
- Controller
- Mitsubishi M80 V
- Accuracy
- 20 micron
Three of these are bridge-type centres. Accuracy figures are the positioning accuracy stated for each machine.
From your CAD to finished tooling
Your design data
You send the model. We work from Unigraphics and Catia data every day.
CAM programming
Toolpaths written in WorkNC and proved out before anything is cut.
Machining
Cut on the centre sized to the job, on a floor that runs 24 hours a day.
Handover
Finished tooling back to you on the agreed date, with support after delivery.
Off our machines
Send us the drawing
Tell us the part, the material and the date you need it. We will come back with a price and a delivery week.
Pimpri Chinchwad, Pune
- WorksGat No. 1532, Opposite Star Engineers,
Sonawanewasti, Chikhali,
Pimpri Chinchwad, Pune 411062 - Phone+91 91466 15564
- Emailomsaitools13@gmail.com
- HoursShop floor runs 24 hours
Tell us what you need machined
Send the part, the material and the date you need it. We will come back with a price and a delivery week.